Category Plastics

          Plastics have so many uses and many also have different names. These names include the brand names, trade names, manufacturers’ names and the inventor’s name. The unique characteristics of plastics mean that an enormous variety of products can be made, such as hard and flexible sheets, foams and fabrics as well as moulded objects. Plastics are an important part of everyday life.

          The world is full of plastics. Whether you realize it or not, practically everything you see and use on a daily basis is entirely or partly plastic material. Your television, computer, car, house, refrigerator, and many other essential products utilize plastic materials to make your life easier and more straightforward.  However, all plastics are not made alike. Manufacturers utilize a variety of different plastic materials and compounds that each possesses unique properties. 

1. Acrylic or Polymethyl Methacrylate (PMMA)

Well-known for its use in optical devices and products, acrylic is a transparent thermoplastic used as a lightweight, shatter-resistant alternative to glass. Acrylic is typically used in sheet form create products such as acrylic mirrors and acrylic plexiglass. The transparent plastic can be made colored and fluorescent, abrasion-resistant, bullet-resistant, UV-tolerant, non-glare, anti-static and many more. In addition to being than glass and polycarbonate sheeting acrylic is seventeen times more impact resistant than glass, easier to handle and process, and has endless applications.  

2. Polycarbonate (PC)

Tough, stable, and transparent, polycarbonate is an excellent engineering plastic that is as clear as glass and two hundred and fifty times stronger. Thirty times stronger than acrylic, clear polycarbonate sheets are also easily worked, molded, and thermo-formed or cold-formed. Although extremely strong and impact-resistant, polycarbonate plastic possesses inherent design flexibility. Unlike glass or acrylic, polycarbonate plastic sheets can be cut or cold-formed on site without pre-forming and fabrication. Polycarbonate plastic is in a wide variety of products including greenhouses, DVDs, sunglasses, police riot gear, and more.             

3. Polyethylene (PE)

The most common plastic on earth, polyethylene can be manufactured in varying densities. Each different density of polyethylene gives the final plastic unique physical properties. As a result, polyethylene is in a wide variety of products.  

• Low-Density Polyethylene (LDPE)

This density of polyethylene is ductile and used to make products like shopping bags, plastic bags, clear food containers, disposable packaging, etc.  

• Medium-Density Polyethylene (MDPE)

Possessing more polymer chains and, thus, greater density, MDPE is typically in gas pipes, shrink film, carrier bags, screw closures, and more.

• High-Density Polyethylene (HDPE)

More rigid than both LDPE and MDPE, HDPE plastic sheeting is in products such as plastic bottles, piping for water and sewer, snowboards, boats, and folding chairs.    

• Ultra High Molecular Weight Polyethylene (UHMWPE)

UHMWPE is not much denser than HDPE. Compared to HDPE, this polyethylene plastic much more abrasion resistant due to the extreme length of its polymer chains. Possessing high density and low friction properties, UHMWPE is in military body armor, hydraulic seals and bearings, biomaterial for hip, knee, and spine implants, and artificial ice skating rinks. 

4. Polypropylene (PP)

This plastic material is a thermoplastic polymer and the world’s second-most widely produced synthetic plastic. Its widespread use and popularity are undoubted because polypropylene is one of the most flexible thermoplastics on the planet. Although PP is stronger than PE, it still retains flexibility. It will not crack under repeated stress. Durable, flexible, heat resistant, acid resistance, and cheap, polypropylene sheets are used to make laboratory equipment, automotive parts, medical devices, and food containers. Just to name a few.  

5. Polyethylene Terephthalate (PETE or PET)

The most common thermoplastic resin of the polyester family, PET is the fourth-most produced synthetic plastic. Polyethylene Terephthalate has excellent chemical resistance to organic materials and water and is easily recyclable. It is practically shatterproof and possesses an impressive high strength to weight ratio. This plastic material is in fibers for clothing, containers for foods and liquid, glass fiber for engineering resins, carbon nanotubes, and many other products that we use on a daily basis.  

6. Polyvinyl Chloride (PVC)

The third-most produced synthetic plastic polymer, PVC can be manufactured to possess rigid or flexible properties. It is well-known for its ability to blend with other materials. For example, expanded PVC sheets are a foamed polyvinyl chloride material that is ideal products like kiosks, store displays, and exhibits. The rigid form of PVC is commonly in construction materials, doors, windows, bottles, non-food packaging, and more. With the addition of plasticizers such as phthalates, the softer and more flexible form of PVC is in plumbing products, electrical cable insulation, clothing, medical tubing, and other similar products.  

7. Acrylonitrile-Butadiene-Styrene (ABS)

Created by polymerizing styrene and acrylonitrile in the presence of polybutadiene, ABS is robust, flexible, glossy, highly processable, and impact resistant. It can be manufactured in a range of thicknesses from 200 microns to 5mm with a maximum width of 1600mm. With a relatively low manufacturing cost, ABS plastic sheeting is typically used in the automotive and refrigeration industries but is also in products such as boxes, gauges, protective headgear, luggage, and children’s toys.  

Plastics are derived from natural resources — oil, coal and natural gas. We are using oil so fast that the Earth’s supplies may run out within 100 years. If they do, so will plastics. Scientists are investigating new ideas for making plastics by processing plants such as the sweet potato, bamboo and flax. .61 Using organic raw materials to make plastics would be kinder to the environment. Items such as a car would be easier to dispose of. If a car was made of organic raw materials most of the parts would naturally rot. Instead of scrapping it, you may just end up eating it!

Wildlife

Plastics can be extremely hazardous to wildlife. Each year, many birds become entangled in plastic drinks can holders. Once the plastic is wrapped around a bird’s neck or feet, it is difficult to escape. This causes panic and, ultimately, death.

Pollution

 The Trabant emerged in the 19505 as one of the first cars to be made almost entirely out of plastic. While its benefits included value for money and a vehicle that would not easily rust, it also had its downfalls. The plastic used on this car would not breakdown naturally in the environment and so disposal was difficult. Unfortunately, the Trabant added to the mass waste in landfill sites.

Re-using

Large water containers like these can be re-used many times. This is far more considerate to the environment than disposing of numerous smaller bottles each time you have a drink. it’s also a good idea to donate old computers, compact discs, video tapes, toys and household goods to charity shops for re-use.

Alternative sources

Plastics are made from natural resources that are not renewable. These resources are rapidly running out. Alternative sources such as soya beans and sugars can be processed into plastic products, saving our valuable non-renewable sources.

Picture Credit : Google

Plastics are used to make synthetic fabrics for clothes, curtains, sheets and carpets. Nylon, polyester and acrylic are all plastic fabrics. They are made from thermoplastics. You may wonder why it is necessary to make synthetic fabrics when there are natural ones, like cotton and wool. The answer is that natural fabrics from raw materials are expensive and in short supply.

Clothes made from synthetic fabrics have other advantages such as they do not crease much. However, they are not so comfortable to wear, or as warm, as natural fabrics. Synthetic fabrics are often mixed with natural ones to combine the advantages of both.

A Synthetic Fibre is a chain of small units of chemical substance joined together. Many such single units combine to form single unit called Polymer. Polymer means made of many units joined together.

 Types of Synthetic Fibre

       Rayon– Rayon is synthesized from wood pulp. Rayon resembles silk, so it is also known as artificial silk. Rayon can be dyed in different colours and is much cheaper than silk.

       Nylon– Nylon was first commercially synthesized fibre. Nylon is synthesized from coal, water and air. Nylon is very strong and its fabric is like silk.

       Polyester– Polyester, one of the most popular man-made fibres. It is made of repeating unit of a chemical called ester. It is widely used to make clothes.

       Acrylic– Acrylic is a man-made fibre. Acrylic is known as artificial wool or synthetic wool because it resembles wool. Acrylic is cheaper than natural wool and can be dyed in various colours. This makes acrylic is very popular among other fabrics.

Characteristics of Synthetic Fibres

       Synthetic fibres are cheaper than natural fibre.

       Synthetic fibres are stronger than natural fibre.

       Synthetic fibres are more durable than natural fibre.

       Synthetic fabrics are dried up in less time.

       Synthetic fibres are easy to maintain and wash.

Foamed plastic, synthetic resin converted into a sponge like mass with a closed-cell or open-cell structure, either of which may be flexible or rigid, used for a variety of products including cushioning materials, air filters, furniture, toys, thermal insulation, sponges, plastic boats, panels for buildings, and even lightweight beams. Under appropriate conditions almost any thermosetting or thermoplastic resin can be converted into foam. Plastics that are commonly foamed include vinyls, polystyrene, polyethylene, phenolics, silicones, cellulose acetate, and urethanes.

Foams with a closed-cell structure are produced by incorporating a blowing agent that decomposes at the fusion point of the plastic, releasing gas bubbles that are trapped during the gelling. Foams with an open-cell structure are produced by incorporating an inert gas into the resin under pressure and then releasing the mixture to the atmosphere and curing the resulting foam.

Bubbles and air can be put into plastics to turn them into foams and lightweight plastics. Sometimes the bubbles are big enough to see. In other cases they are microscopic. Plastic foams have a number of uses. They are excellent materials for making packaging like cartons for foods and delicate items which need protecting from knocks.

Rigid foam is mainly used as a heat insulator. It is injected into the spaces between the outer walls of houses to keep them warmer. Some plastic foam can be toxic due to the chemicals involved in making them. Now, many foams are made which are less toxic.

Did you know that paints and adhesives contain plastics? Paints are often made of three different chemicals. A ‘pigment’ provides the colour; a plastic holds the pigment in place and gives a shiny finish; and a ‘solvent’, usually white spirit, makes the paint runny and easy to use. When the paint dries, the solvent evaporates and only the pigment and plastic are left.

Pigments

The pigment is the color chemical in paint. It looks a certain color because it reflects some wavelengths of light and absorbs others. Traditionally, metal compounds (salts) are used to create different colors so, for example, titanium dioxide (bright white chemical often found in sand) is used to make white paint, iron oxide makes yellow, red, brown, or orange paint and chromium oxide makes paint that’s green. Black comes from particles of carbon (think what your burned toast looks like and you’re getting close to a color chemical known as “carbon black”). Different pigments are mixed together to make paint of any color you can imagine.

Binders

Pigments are typically solids, so you couldn’t use them to paint by themselves. They’d be difficult to apply, they wouldn’t spread evenly, they wouldn’t stick to paper or a wall, and they’d wash straight off if they got wet. That’s why paints also contain substances called binders. Their job is to glue the pigment particles to one another, but also to make them stick to the surface you’re painting. Some binders are made from natural oils such as linseed oil, but most are now made from synthetic plastics. Visualize the binder as an invisible skin of plastic with a colorful pigment dispersed through it and you can see just how paint gives a layer of protection.

Solvents

Mix a pigment and a binder and you get a thick gloopy substance that’s difficult to spread. Ever tried painting a wall with treacle? That’s what using a pigment and a binder is like. It’s the reason why paints have a third major chemical component called the solvent. As its name suggests, a solvent is something that dissolves something else. The solvent’s job is to make the pigment and binder into a thinner and less viscous (more easily flowing) liquid that will spread evenly (that’s why paint solvents are sometimes called thinners). Once the paint has spread out, the solvent evaporates into the air, leaving the paint evenly applied and dry beneath it. When you apply a really nasty paint and there’s a smell lingering for days while it dries, that’s the solvent evaporating into the air.

Strong glues like ‘superglue’ are made of thermosetting plastics called epoxy resins. They can stick metal, glass, china, and wood— in fact almost anything!