Category Science

WHAT DOES INDUSTRY USE WATER FOR?

Water has an enormous range of industrial uses, which means that industry needs a huge amount of water. Companies that produce chemicals use water as a solvent to dissolve other substances and also as a coolant. Power stations use water to generate steam for their turbines, and, of course, water is used in all industries for cleaning.

Without water, many companies and the products they provide would fail to exist. Water use is a fundamental commodity for nearly every step of the manufacturing and production processes around the world. Whether its deionized water for electronics and pharmaceutical sectors, or softened water for boiler feed applications, water is necessary and comes embedded in the footprint of virtually item created on the planet. And to put it into perspective: industry accounts for around 40% of total water abstractions. Yet, at the same time, many global companies have manufacturing facilities operating in water scarce parts of the world, with over two thirds of companies now reporting exposure to water risks. This article is designed to provide an essential guide to everything you need to know about industrial water and wastewater.

Manufacturing and other industries use water during the production process for either creating their products or cooling equipment used in creating their products. According to the United States Geological Survey (USGS), industrial water is used for fabricating, processing, washing, diluting, cooling, or transporting a product.

Industrial water and wastewater is a by-product of industrial or commercial activities. Whether it’s the food we eat or the products we consume, water is required for nearly every step of production across a multitude of different industries. The resulting wastewater must be carefully managed.

Depending on the product being manufactured and the raw water quality in the region, different levels of treatment technologies will be needed. For example, for medical, electronics manufacturing and food processing, deionized water is an essential ingredient. Called ultra-pure water (EUP), this has almost all of the minerals, dissolved gas and dirt particles removed from the water which could otherwise interfere with the manufacturing of precise and sensitive products, such as circuit boards.

Meanwhile, feed water is used in boilers and cooling towers to ensure efficiency, maximize boiler and system life, reduce maintenance costs and maintain levels of operational performance.

Industries that have a high usage of water and need for treatment include: brewery and carbonated beverage water; dairy industries; sugar mills and refineries; textile manufacturing; pulp and paper mills; oil and gas; the automotive and aircraft industries and many others. Heavy water using industries can include food, paper, chemicals, refined petroleum, or primary metals. Below is a list of how water is used within several different industries.

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Why is water so important?

All living things depend upon water for their survival; life on Earth would not exist without it. A clean supply of water is essential for people, not only to drink but for sanitation and health reasons. There is plenty of water on Earth, but not everyone has access to the same amount. Demand for water is always increasing, and supplies in many parts of the world are overstretched. In such areas, supplying fresh water can be a time-consuming and expensive business. For many people, a safe, regular supply of water is taken for granted but without it life, and indeed industry, would come to a halt.

Water is a life giver – even a life creator. It lies at the basis of our understanding of how life works. It also lies at the basis of how we understand our own personal lives. Of the four (or five) basic building blocks of life, water is the only one with a visible cycle, which we call the hydrologic cycle. Fire has no cycle that we can see, either do earth or air. And we don’t understand spirit (the ether) enough to know if it does or not. Water is a constant reminder that life repeats.

The hydrologic cycle works as follows: From its most usable state, water evaporates and joins the air as water vapor. When the air cools, the vapor condenses and creates clouds, which help block heat from the sun. Colonies of the ice-nucleating bacterium, P. syringe, blown into the clouds by wind, help them to precipitate and fall as rain, snow, or hail. Much of the precipitation is stored on land as groundwater and lakes, snow and ice. From there water flows to the sea, where it joins the “primordial soup” again as ocean, ready to start the cycle anew.

Here are many of the roles that water provides both for the earth and for humans—that help produce the abundance of life we see around us every day. Without even one of these our lives would be far different.

Without water the air and earth would vacillate between extreme hot and extreme cold every day, everywhere, with a gradual increase in temperature as time goes on. Part of the problem with global warming could be that we are using up too much land water and throwing rain away into the sea.

In addition to being the soup from which life emerged, the ocean and other water bodies act as home for more life than what lives on land. Mammals, fish, birds, insects, trees, plants, algae, krill, and many other forms of life either live directly in water or are wholly dependent upon it for survival. This includes the tiny iceworms, copepods, and diatoms that inhabit trillions of minuscule tunnels in icebergs and their undersides, providing food for whales and fish that migrate to the poles to eat.

Water and carbon dioxide are the two key components of plant photosynthesis, which is how plants make their food. Bees use water to make honey, flowers use water to make nectar, trees use water to make pitch, spiders and snakes use water to make venom, and termites mix saliva with mud to make their homes. Humans use water to make paint, dyes, inks, all kinds of drinks, and we bottle it straight. We use it for paper, fabrics, food processing, chemical compounds, and the manufacture of hundreds of other products essential to modern living.

Without water, plants and many insects and arthropods could not survive, nor would humans have developed the foods and industries we have.

To humans, as creators of our own lives, water is our servant. We use it to grow crops and livestock, to cleanse and keep ourselves healthy, to stimulate ideas for products, and to transport those products. We use its cycles to remind us that our own lives also work in cycles.

But if we abuse water, like masters have a tendency to do with servants, if we don’t care for it and preserve it, we will end up destroying ourselves. We need the rain forests, the swamplands, the open rivers and lakes, the estuaries, icebergs, snow tops—water in all its natural forms we need. And so does the rest of life.

If, instead of commanding it, we could conceive of ourselves as a partner or an intelligent component of water’s own rain and storage cycle, it might encourage us to be more respectful of what water can do and more careful of the way we utilize it.

With water, we thrive. Without water, there is no life. We must learn to value, conserve, and take care of the water we have.

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HOW DOES WATER GET INTO OUR HOMES?

Water is supplied into most homes by underground pipes. It starts its journey in a lake or man-made reservoir and passes through a process of purification before Coming out of the tap in your home.

Collection

The water that flows from your tap is collected from the skies and they fall in the form of snow, rain or hail. The water from the sky goes through the process of collection, storage, cleaning until it is safe enough for drinking. Once the water is safe for drinking then it gets pumped to pipes and flows out of your tap. Other sources of water are deep wells, reservoirs, streams and rivers.

Cleaning

The water that is collected goes through the cleaning and treatment process. The first step in the cleaning process is when the water passes through a large sieve that captures and takes out the debris and dirt from the water. The water goes through a combined physical and chemical process to get rid of the impurities that are left in the water.

Any remnants of bacteria or germs are completely removed to make sure that the water is safe for drinking. The bacteria are removed through the disinfection process using ozone, chlorine or with ultraviolet treatment.

Storage and Delivery

Once the water is thoroughly clean, it is transferred from the water treatment facility to the storage tanks that are covered. The water storage tanks are placed on higher grounds so that there is adequate pressure for the water to flow from the pipes and out of the faucets.

The water mains transport the water up to a point outside your home. The water is then transported into your home by the service pipe that is connected to the valve. The valve is often located under the pavement and it is used to turn off the water when there are maintenance checks or repairs.

Another valve can also be installed inside your home particularly under the kitchen sink. The valve inside your home is used to turn off the water when your indoor plumbing needs repairs.

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WHY IS GLASS SO USEFUL?

Glass is one of the world’s oldest man-made materials. It is made from sand that is heated, mixed with other materials, and then shaped as it cools. Glass is easily shaped, cheap to make and easy to recycle over and over again. It has a huge range of used from buildings and optical instruments to bottles and glasses. Modern communication systems rely heavily on fibre-optic cables, which are made from very fine glass fibres.

Glass is a non-crystalline, often transparent amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, optics, and optoelectronics. The most familiar, and historically the oldest, types of manufactured glass are “silicate glasses” based on the chemical compound silica (silicon dioxide, or quartz), the primary constituent of sand. The term glass, in popular usage, is often used to refer only to this type of material, which is familiar from use as window glass and glass bottles. Of the many silica-based glasses that exist, ordinary glazing and container glass is formed from a specific type called soda-lime glass, composed of approximately 75% silicon dioxide (SiO2), sodium oxide (Na2O) from sodium carbonate (Na2CO3), calcium oxide (CaO), also called lime, and several minor additives.

Many applications of silicate glasses derive from their optical transparency, giving rise to their primary use as window panes. Glass will transmit, reflect and refract light; these qualities can be enhanced by cutting and polishing to make optical lenses, prisms, fine glassware, and optical fibers for high speed data transmission by light. Glass can be coloured by adding metal salts, and can also be painted and printed with vitreous enamels. These qualities have led to the extensive use of glass in the manufacture of art objects and in particular, stained glass windows.

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HOW IS IRON TURNED INTO STEEL?

Iron has been extracted from iron ore since around 1500BC. Most iron is now turned into steel because this is a much more flexible metal. Steel is made by removing more carbon from the iron and adding other metals, depending on the type of steel that is being produced. Steel is made in an oxygen furnace. Molten iron mixed with scrap steel k poured into a furnace and oxygen is blown over it. The oxygen mixes with the carbon and removes it in the form of carbon monoxide.

Steel is iron that has most of the impurities removed. Steel also has a consistent concentration of carbon throughout (0.5 to 1.5 percent). Impurities like silica, phosphorous and sulfur weaken steel tremendously, so they must be eliminated. The advantage of steel over iron is greatly improved strength.

The open-hearth furnace is one way to create steel from pig iron. The pig iron, limestone and iron ore go into an open-hearth furnace. It is heated to about 1,600 degrees F (871 degrees C). The limestone and ore form a slag that floats on the surface. Impurities, including carbon, are oxidized and float out of the iron into the slag. When the carbon content is right, you have carbon steel.

Another way to create steel from pig iron is the Bessemer process, which involves the oxidation of the impurities in the pig iron by blowing air through the molten iron in a Bessemer converter. The heat of oxidation raises the temperature and keeps the iron molten. As the air passes through the molten pig iron, impurities unite with the oxygen to form oxides. Carbon monoxide burns off and the other impurities form slag.

However, most modern steel plants use what’s called a basic oxygen furnace to create steel. The advantage is speed, as the process is roughly 10 times faster than the open-hearth furnace. In these furnaces, high-purity oxygen blows through the molten pig iron, lowering carbon, silicon, manganese and phosphorous levels. The addition of chemical cleaning agents called fluxes help to reduce the sulfur and phosphorous levels.

A variety of metals might be alloyed with the steel at this point to create different properties. For example, the addition of 10 to 30 percent chromium creates stainless steel, which is very resistant to rust. The addition of chromium and molybdenum creates chrome-moly steel, which is strong and light.

When you think about it, there are two accidents of nature that have made it much easier for human technology to advance and flourish. One is the huge availability of iron ore. The second is the accessibility of vast quantities of oil and coal to power the production of iron. Without iron and energy, we probably would not have gotten nearly as far as we have today.

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HOW DOES MINING FOR MINERALS AFFECT THE ENVIRONMENT?

Mining can create a number of environmental problems. In the search for useful minerals, other substances are often discarded in the landscape. If these substances are toxic and they enter the water supply, wildlife and people may be affected. Mining can also cause serious physical damage to a landscape.

Mining is the extraction of minerals and other geological materials of economic value from deposits on the Earth. Mining adversely affects the environment by inducing loss of biodiversity, soil erosion, and contamination of surface water, groundwater, and soil. Mining can also trigger the formation of sinkholes. The leakage of chemicals from mining sites can also have detrimental effects on the health of the population living at or around the mining site.

In some countries, mining companies are expected to adhere to rehabilitation and environmental codes to ensure that the area mined is eventually transformed back into its original state. However, violations of such rules are quite common.

Water Pollution

Mining also causes water pollution which includes metal contamination, increased sediment levels in streams, and acid mine drainage. Pollutants released from processing plants, tailing ponds, underground mines, waste-disposal areas, active or abandoned surface or haulage roads, etc., act as the top sources of water pollution. Sediments released through soil erosion cause siltation or the smothering of stream beds. It adversely impacts irrigation, swimming, fishing, domestic water supply, and other activities dependent on such water bodies. High concentrations of toxic chemicals in water bodies pose a survival threat to aquatic flora and fauna and terrestrial species dependent on them for food. The acidic water released from metal mines or coal mines also drains into surface water or seeps below ground to acidify groundwater. The loss of normal pH of water can have disastrous effects on life sustained by such water.

Damage to Land

The creation of landscape blots like open pits and piles of waste rocks due to mining operations can lead to the physical destruction of the land at the mining site. Such disruptions can contribute to the deterioration of the area’s flora and fauna. There is also a huge possibility that many of the surface features that were present before mining activities cannot be replaced after the process has ended. The removal of soil layers and deep underground digging can destabilize the ground which threatens the future of roads and buildings in the area. For example, lead ore mining in Galena, Kansas between 1980 and 1985 triggered about 500 subsidence collapse features that led to the abandonment of the mines in the area. The entire mining site was later restored between 1994 and1995.

A landscape affected by mining can take a long time to heal. Sometimes it never recovers. Remediation efforts do not always ensure that the biodiversity of the area is restored. Species might be lost permanently.

Some of the negative impacts that mining can have on the environment include the loss of biodiversity, soil erosion, the contamination of surface water, and the formation of sinkholes.

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